Gear Cutting Machines

41
Gear milling & gear grinding machines from renowned manufacturers
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GLEASON-PFAUTER SH120 Hobbing Machine
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ZF 3M 22012150 Gear Rolling Machine
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Spain, 08240 Manresa (Barcelona)

ZF 3M 22012150 Gear Rolling Machine

BARBER-COLMAN Gear hobbing machine - horizontal
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HEIDENREICH & HARBECK 25 HS Bevel gear planer
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HURTH SRS 400 Sharpening Gear Disc shavers
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Spain, 06240 Fuente de Cantos

HURTH SRS 400 Sharpening Gear Disc shavers

BWM SHPH 4063 Tangencial Grinding Machine
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Spain, 03203 Elche - Alicante

BWM SHPH 4063 Tangencial Grinding Machine

FELLOWS 7125-A Gear Shaping Machines Fellows
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WMT FL-M12 tapping machine
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Germany, 46342 Velen-Ramsdorf

WMT FL-M12 tapping machine

GLEASON 17 M Gear Testing Machine Of conical groups
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HURTH ZK 5 Rounding and chambering machine Input teeth
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WMT FL-PM12 tapping machine
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Germany, 46342 Velen-Ramsdorf

WMT FL-PM12 tapping machine

WUHAN JZ - 12 Tapping machine
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Germany, 46342 Velen-Ramsdorf

WUHAN JZ - 12 Tapping machine

MAAG PH 60 Gear Testing Machine Graphics
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Spain, 06240 Fuente de Cantos

MAAG PH 60 Gear Testing Machine Graphics

HURTH VRP 500 Gear Testing Machine Disc shavers
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WMT 56-teilig Thread cutting Set
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Germany, 46342 Velen-Ramsdorf

WMT 56-teilig Thread cutting Set

WMT Gewinde-Reparatur Thread repair set
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Germany, 46342 Velen-Ramsdorf

WMT Gewinde-Reparatur Thread repair set

Gear Testing Machine
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Spain, 06240 Fuente de Cantos

Gear Testing Machine

Gear Testing Machine
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Spain, 06240 Fuente de Cantos

Gear Testing Machine

Gear Testing Machine
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Spain, 06240 Fuente de Cantos

Gear Testing Machine

KLINGELNBERG KNC 25 P Curved Gearing Bevel Gear Milling Machine
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LIEBHERR LC - 152 Gear Hobbing Machine
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Spain, 08241 Manresa (Barcelona)

LIEBHERR LC - 152 Gear Hobbing Machine

KLINGELNBERG HSS 350 Thread-Worm Grinding Machine
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LORENZ LS 630 bis LS 1250 Jacking Spindle
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Germany, 76316 Malsch/Karlsruhe

LORENZ LS 630 bis LS 1250 Jacking Spindle

GLEASON-PFAUTER P 100 bis P 260 Vertical Milling Head
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KLINGELNBERG LKP 90 AVAU Bevel gear lapping machine
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various hobs
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Germany, 76316 Malsch/Karlsruhe

various hobs

MIKRON 21/0 Gear hobbing machine
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Germany, 76316 Malsch/Karlsruhe

MIKRON 21/0 Gear hobbing machine

REISHAUER NRK set of change gears
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Germany, 76316 Malsch/Karlsruhe

REISHAUER NRK set of change gears

REISHAUER UL 1800 set of change gears
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Germany, 76316 Malsch/Karlsruhe

REISHAUER UL 1800 set of change gears

LORENZ LS 1000 set of change gears
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Germany, 76316 Malsch/Karlsruhe

LORENZ LS 1000 set of change gears

KOEPFER 140 Spare parts for gear hobbing machines
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PFAUTER Zahnräder / Wechselräder P 251 Gears / change gears P 251
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GLEASON-PFAUTER P 2000/2400 Hobbing Machine
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HÖFLER Rapid 1250 Cylindrical Gear Grinding Machine
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HÖFLER Rapid 1250 Profile Mould Grinding Machine
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HÖFLER Rapid 1250 Profile Mould Grinding Machine
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GLEASON-PFAUTER P 1200 Gear Hobbing Machine
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GLEASON-PFAUTER P 1200 Gear Hobbing Machine
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GLEASON-PFAUTER P 1200 CNC Gear Hobbing Machine
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GLEASON-PFAUTER P 1200 S CNC Gear Shaping Machine
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KLINGELNBERG P 200 Gear Measuring Centre
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Gear Testing Machine
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Spain, 06240 Fuente de Cantos

Gear Testing Machine

Thread Cutting Machine FEFI MINIMATIC 80
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Italy, 61122 Pesaro

Thread Cutting Machine FEFI MINIMATIC 80

MIKRON Spannmittel Mikron Gear milling + slotting machines
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Germany, 76316 Malsch/Karlsruhe

MIKRON Spannmittel Mikron Gear milling + slotting machines

KOENIG AND BAUER B13H 3 Thread drill
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Hungary, 8161 Ösi

KOENIG AND BAUER B13H 3 Thread drill

REMS Thread Cutting Tool
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Germany, 26907 Walchum

REMS Thread Cutting Tool

Special gear milling machines and gear grinding machines are available for the production of gear wheels, racks and pinions, and are otherwise known as gear cutting machines. These include gear hobbing machines, gear shaping machines, gear grinding machines and other, mostly CNC controlled machine tools. The use of grinding and milling machines, in particular the gear hobbing machines, is widespread in gear machining. Gear shaping is only used when gear hobbing reaches its technical limits. Surplex offers used gear cutting machines from PFAUTER, LIEBHERR, KLINGELNBERG, REISHAUER, GLEASON etc. Also machines with a recent year of construction and large wheel diameters!

In the building of machines and automobiles, the individual components of gear wheels and gear racks are particularly important. Their production is commonly undertaken by a gear cutting machine. Gear wheels are made using two processes. First of all they are milled and then ground. Depending on their prospective use, different types of machines could be used for said process. For the milling of gear wheels, hobbing processes are used.

  • Great importance in the manufacturing of gear wheels in the machine and automobile industries
  • A gear cutting machine produces gear wheels and gear racks
  • Manufacturing using two processes
Quality Great offers Personalised

High numbers of gear edges can be deburred and sharpened efficiently using this process. The machines contain NC or CNC-control, which eases the operation. A hobbing machine is used for the manufacturing of external teeth, as well as spur and helical gears. For workpieces with large diameters, internal helical gears are possible. Crown wheels and bevel gears can also be produced using this machine. Smaller internal gears cannot be produced using this process and therefore, hobbing in conjunction with special machines is used for this purpose. The hobbing machine is very flexible in terms of its settings, and can take up a large row of variously arranged tools.

KAPP Gear cutting machine in use

A robust machine body hosts the individual machine components. This component operates the hob and also the movable clamping slide or chuck for the workpiece. A cooling system is usually integrated within the casing. There is a difference between horizontal and vertical machines. Particularly precise tooth flanks can be achieved if the tooth flanks are first milled and then the gear wheel is hardened. Thereafter, the special tooth flank grinder can create the final contours.

The hobber was invented in 1856 and the first machines used for gear wheel processing were built in 1887. The process was perfected towards the end of the century and the first universal hobber was established. The operational field was the only restriction and other than that it could do almost everything, including spur and helical gears. Modern machines are CNC operated.

Gear cutting machines are used for the production of gear wheels and gear racks in all areas of industry and production, where gear wheels are used a transmission or input feed. An effective use of the gear cutting machines is particularly important for transmissions - which are necessary for the production of automobiles and many other industry machines - and for producing large numbers of pieces.

Several companies have specialised in the manufacturing of gear cutting machines. Some of the most recommended suppliers include HÖFLER, PFAUTER, PRAEWEMA, TOS, LIEBHERRVERZAHNTECHNIK, MAG-GROUP and SAMPUTENSILI (now MAG-GROUP).